FINE CUBAN CIGARS AT GREAT PRICES
PUROEXPRESS : DELIVERING TO YOUR DOOR SINCE 1997
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Processing Cuban Tobacco Leaf

Processing Cuban tobacco leaf can take many months, and sometimes years, before the leaf is ready to be used in production for a cigar. The first step is perhaps the most crucial one that is taken. This is the air curing of the recently harvested tobacco leaves. It helps to remove all the moisture from the leaves and gradually gives the leaves a nice golden brown color for which it is known. Most of the curing is done by very traditional methods. This means the leaves are simply hung in traditional tobacco houses. The leaves are strung together by thread and hung next to each other as they rest on large sweepers. The light allowed into the houses must be adjusted on a constant basis. This allows for a much more natural variation of temperature and humidity allowed into the house, which the leaves need in order for the curing to occur properly.

Presentation of the Cuban Cigar

Once the cigar has gone through the entire production process all that is left is the final presentation. For a Cuban cigar, this is just as important as any other stage of the process. No other cigar on the planet takes as much care when it comes to proper presentation and packaging. Cigars, based on the layers used for them, each have different color tones and hues to them. Accordingly, packers take great care to be sure that those packed in a particular box are all of the same color. There is not artificial coloring process used on Habanos, so there are going to be natural differences in the color because leaves from the upper part of the plant will be darker and darken even more throughout the process of fermentation.

Harvesting Cuban Tobacco Leaves

The harvesting of Cuban tobacco leaves can be a very laborious process. The harvesting itself must be done by hand, and it can often take thirty days or more to harvest just one single plant because of the particular care needed. This insures that the harvesting is done correctly and that no damage is done to the plant itself. The leaves themselves are not all harvested at once. Everything must be done at particular intervals to make sure it is done correctly. Harvesting is generally done from the bottom up where the plant is considered. This helps to create a delay in the collection and gives the leaves the proper amount of time to grow and mature.
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